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Brightlane Electric

Panels & wiring

Electrical panel upgrade and replacement

A panel upgrade replaces your breaker panel, and often the service entrance, so the home can safely carry more load: an EV charger, heat pump, induction range or addition. It always needs a permit, and usually needs the utility to disconnect and reconnect power.

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  • Licensed, independent electricians
  • 48 states + DC

About electrical panel upgrade

Many homes built before the 1980s still run on 60 or 100 amp service. That was enough for lights and a refrigerator, but not for a heat pump, an electric range, a hot tub and an EV charger at the same time. A load calculation tells you whether you actually need more amps or simply more breaker spaces.

Some panels are worth replacing regardless of size. Federal Pacific Stab-Lok and Zinsco panels have long histories of breakers that fail to trip, and many insurers ask about them. Fuse boxes and panels showing rust, scorching or double-tapped breakers are also common reasons to upgrade.

Electrical Panel Upgrade at a glance
Panels & wiring
Who does the work
An independent licensed electrician
Urgent calls
Usually scheduled
Typical first step
Load calculation

Signs you need this

  • 60 or 100 amp service with plans for an EV charger, heat pump or addition
  • Federal Pacific, Zinsco or fuse box equipment
  • No open spaces for new circuits
  • Rust, scorch marks or a warm panel cover
  • Breakers that trip often under normal use

What the electrician does

  1. 1

    Load calculation

    The electrician sizes the service from your existing and planned loads.

  2. 2

    Permit and utility coordination

    The permit is pulled and the utility schedules disconnect and reconnect.

  3. 3

    Install the panel and service parts

    New panel, breakers, grounding and bonding, and service conductors or meter base if needed.

  4. 4

    Inspection

    The local inspector checks the work before or after power is restored, depending on the jurisdiction.

What affects the cost

Electricians set their own prices. These are the factors that move a quote up or down, so you can compare like for like.

  • Amperage (100, 150, 200 or more)
  • Whether the meter base and service entrance also change
  • Panel location changes
  • Grounding and bonding upgrades
  • Permit and utility fees
  • Wall repair around a recessed panel

What you can do safely, and when to stop

Safe to do

  • ✓ List the big appliances you have and plan to add
  • ✓ Photograph the panel label for the electrician

Stop and call

  • ✕ Never remove the panel cover
  • ✕ Do not add or swap breakers yourself

Key terms

Load calculation
A calculation, following NEC Article 220, of the electrical demand of a home, used to size the service.
Service entrance
The conductors and equipment that bring power from the utility into the main panel.
Double tap
Two wires connected under a breaker terminal designed for one; a common sign of an overcrowded panel.

Electrical Panel Upgrade FAQ

How do I know if I need a panel upgrade?

If you have 100 amps or less and are adding an EV charger, heat pump or electric range, or your panel is a Federal Pacific, Zinsco or fuse box, ask an electrician for a load calculation.

How long is the power off during a panel upgrade?

Usually most of one working day, depending on the scope and how quickly the utility reconnects.

Do I need a permit for a panel upgrade?

Yes, in essentially every US jurisdiction. The electrician pulls it and schedules the inspection.

How do I know if my panel is too small?

Signs include no open breaker spaces, frequent tripping of the main breaker, double-tapped breakers, a 60 or 100 amp service in a home adding central air, an EV charger or a heat pump, and an electrician's load calculation showing the service is near capacity.

What is the difference between a panel replacement and a service upgrade?

A panel replacement swaps the breaker box at the same amperage. A service upgrade increases the amperage, which usually means a new meter base and service entrance cable and coordination with the utility.

How long does a panel upgrade take?

The on-site work is often completed in a day. Permits, inspections and scheduling the utility disconnect and reconnect can add days or weeks before and after.

Will my power be off during a panel upgrade?

Yes, for much of the work day. The utility usually disconnects power so the electrician can work safely, then reconnects after the work is ready or has passed inspection.

Is 200 amps enough for my house?

For most single-family homes, 200 amps is enough even with an EV charger and a heat pump. The right size depends on a load calculation, which also considers electric heat, cooking, a pool and future plans.

Are some panel brands considered unsafe?

Electricians commonly recommend replacing Federal Pacific panels with Stab-Lok breakers and many Zinsco panels because of reports of breakers that fail to trip. Insurers may ask about them too.

Is there an alternative to a full service upgrade?

Sometimes. A load-management device or smart panel can share capacity between large loads, such as an EV charger and a dryer, without increasing the service size.

Where electricians offer this

Local guides to electrical panel upgrade, with permit offices, housing and utility notes for each city:

By state:

Electrical Panel Upgrade in AlabamaElectrical Panel Upgrade in ArizonaElectrical Panel Upgrade in ArkansasElectrical Panel Upgrade in CaliforniaElectrical Panel Upgrade in ColoradoElectrical Panel Upgrade in ConnecticutElectrical Panel Upgrade in DelawareElectrical Panel Upgrade in FloridaElectrical Panel Upgrade in GeorgiaElectrical Panel Upgrade in IdahoElectrical Panel Upgrade in IllinoisElectrical Panel Upgrade in IndianaElectrical Panel Upgrade in IowaElectrical Panel Upgrade in KansasElectrical Panel Upgrade in KentuckyElectrical Panel Upgrade in LouisianaElectrical Panel Upgrade in MarylandElectrical Panel Upgrade in MassachusettsElectrical Panel Upgrade in MichiganElectrical Panel Upgrade in MinnesotaElectrical Panel Upgrade in MississippiElectrical Panel Upgrade in MissouriElectrical Panel Upgrade in NebraskaElectrical Panel Upgrade in NevadaElectrical Panel Upgrade in New HampshireElectrical Panel Upgrade in New JerseyElectrical Panel Upgrade in New YorkElectrical Panel Upgrade in North CarolinaElectrical Panel Upgrade in OhioElectrical Panel Upgrade in OklahomaElectrical Panel Upgrade in OregonElectrical Panel Upgrade in PennsylvaniaElectrical Panel Upgrade in Rhode IslandElectrical Panel Upgrade in South CarolinaElectrical Panel Upgrade in TennesseeElectrical Panel Upgrade in TexasElectrical Panel Upgrade in UtahElectrical Panel Upgrade in VirginiaElectrical Panel Upgrade in WashingtonElectrical Panel Upgrade in West VirginiaElectrical Panel Upgrade in WisconsinElectrical Panel Upgrade in Wyoming

Available through our network in 48 states and DC. Metro guides:

Birmingham, ALMobile, ALMontgomery, ALHuntsville, ALPhoenix, AZTucson, AZMesa, AZLittle Rock, ARFayetteville, ARLos Angeles, CASan Diego, CASacramento, CASan Francisco, CASan Jose, CAFresno, CARiverside, CABakersfield, CALong Beach, CAOakland, CAStockton, CAAnaheim, CAModesto, CAPasadena, CASanta Rosa, CADenver, COColorado Springs, COAurora, COFort Collins, COPueblo, COBoulder, COHartford, CTNew Haven, CTBridgeport, CTWaterbury, CTStamford, CTWilmington, DEDover, DEWashington, DCMiami, FLTampa, FLOrlando, FLJacksonville, FLPensacola, FLFort Lauderdale, FLSaint Petersburg, FLKissimmee, FLLakeland, FLGainesville, FLTallahassee, FLWest Palm Beach, FLFort Myers, FLSarasota, FLDaytona Beach, FLBradenton, FLFort Pierce, FLNaples, FLAtlanta, GAAugusta, GASavannah, GAAthens, GAMarietta, GAKahului, HIBoise, IDNampa, IDChicago, ILPeoria, ILRockford, ILIndianapolis, INFort Wayne, INSouth Bend, INDes Moines, IADavenport, IACedar Rapids, IAWichita, KSOverland Park, KSLouisville, KYLexington, KYNew Orleans, LABaton Rouge, LAShreveport, LAMetairie, LAPortland, MEBaltimore, MDSilver Spring, MDAnnapolis, MDBoston, MASpringfield, MAWorcester, MADetroit, MIGrand Rapids, MISaginaw, MILansing, MIAnn Arbor, MIMinneapolis, MNSaint Paul, MNGulfport, MSJackson, MSHattiesburg, MSKansas City, MOSaint Louis, MOColumbia, MOMissoula, MTOmaha, NELincoln, NELas Vegas, NVReno, NVHenderson, NVManchester, NHNashua, NHTrenton, NJNewark, NJJersey City, NJPaterson, NJAlbuquerque, NMNew York, NYAlbany, NYSyracuse, NYRochester, NYBuffalo, NYSchenectady, NYCharlotte, NCRaleigh, NCGreensboro, NCDurham, NCWinston-Salem, NCWilmington, NCColumbus, OHCleveland, OHCincinnati, OHDayton, OHToledo, OHAkron, OHOklahoma City, OKTulsa, OKNorman, OKPortland, ORSalem, OREugene, ORBeaverton, ORPhiladelphia, PAPittsburgh, PAAllentown, PAScranton, PAHarrisburg, PALancaster, PAReading, PAWilkes Barre, PAProvidence, RIWarwick, RICharleston, SCColumbia, SCGreenville, SCNashville, TNKnoxville, TNChattanooga, TNMemphis, TNMurfreesboro, TNHouston, TXDallas, TXSan Antonio, TXAustin, TXFort Worth, TXEl Paso, TXDenton, TXCorpus Christi, TXWaco, TXPlano, TXTyler, TXSalt Lake City, UTOgden, UTVirginia Beach, VAArlington, VARichmond, VANorfolk, VAAlexandria, VAChesapeake, VANewport News, VAHampton, VASeattle, WASpokane, WATacoma, WAVancouver, WAOlympia, WAEverett, WAHuntington, WVCharleston, WVMilwaukee, WIMadison, WICheyenne, WYCasper, WYAll locations →

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